Welcome to Nex Forge

 Industry: Logistics
Challenge: A major logistics provider struggled with inefficient asset tracking, leading to frequent delays and misplaced shipments.
Solution: Nex Forge implemented an AI-powered Real-Time Location System (RTLS) using repurposed tracking hardware, reducing costs and increasing asset visibility.
Results:

• 75% improvement in shipment tracking efficiency
• 92% reduction in misplaced assets
• Cost savings through the reuse of existing hardware

 Industry: Oil & Gas
Challenge: An oil and gas company experienced recurring equipment failures, leading to high maintenance costs and operational disruptions.
Solution: Nex Forge deployed a predictive maintenance system using AI-driven analytics and repurposed industrial sensors to anticipate equipment issues.
Results:

• 30% reduction in unexpected equipment failures
• $2.5M in annual maintenance savings
• Increased equipment lifespan by five years

 Industry: Manufacturing
Challenge: A large-scale manufacturer faced rising costs due to frequent replacements of outdated control systems. (PLC, industrial controller, automation controller, logic controller, PAC, embedded controller.
Solution: Nex Forge upgraded the plant’s automation by refurbishing and integrating existing hardware with modern software, extending its usability.
Results:

• Saved over $1,200,000 in new hardware costs
• Reduced technology waste by 40%
• Improved system performance with minimal downtime

 Industry: Enterprise IT
Challenge: A multinational company needed to upgrade its IT infrastructure while aligning with corporate sustainability initiatives.
Solution: Nex Forge sourced and deployed high-performance reclaimed servers and networking equipment, maintaining efficiency while reducing waste.
Results:

• $800,000 saved in IT procurement
• 20% reduction in data center energy consumption
• Maintained a zero e-waste policy

 Industry: Transportation
Challenge: A regional transport company faced inefficiencies in fleet routing, leading to excessive fuel consumption and high operational costs.
Solution: Nex Forge integrated AI-based route optimization software and repurposed GPS hardware to enhance logistics efficiency.
Results:

• 22% reduction in fuel expenses
• 15% increase in overall fleet efficiency
• Extended the usability of 2700+ GPS devices

 Industry: E-Commerce Logistics
Challenge: A leading e-commerce retailer sought to automate its warehouse operations without relying on new, expensive robotic systems.
Solution: Nex Forge refurbished and upgraded existing robotics and conveyor systems, integrating AI-driven automation to enhance efficiency.
Results:

• 35% increase in warehouse throughput
• $1.2M saved by reusing existing robotics
• Achieved sustainability goals with a 50% reduction in e-waste